W Series – Open Hopper Screw Pump
The ‘W’ Series pump is a Special adaptation of the standard Progressive Cavity pumps, This pump design is modified as such with a Wide-throat Suction Inlet which allows the media to enter the suction housing with ease and avoids clogging, Additionally the pump is equipped with a Screw conveyor type of arrangement which pushes the liquid forward with aa slight change in design. These Pumps are specially used for applications where the media is highly viscous & a higher concentration of solids.
A Wide-Throat design ensures that the media enters the pump cavity easily by avoiding any clogging at the suction end, the Media flowability is maintained using a screw conveyor better known as an ‘Augar’.
Flow rate: 0-420 Cu. M/hr (0-1320 USGPM)
Pressure- up to 36 Kg/cm2
Temperature- Up to 150 Degree C
Viscocity – 1,50,000 CST
Advantages and Characteristics
- Steady, low-pulsation pumping
- High self-priming rate,
- Installation possibilities in all positions
- The direction of rotation and thus delivery flow reversible
- Non-clogging: handles solids in suspension or mixture containing a high percentage of solids.
- Can work on Snore: inherently self-priming.
- High Suction Lift: low NPSH(R), effective in high vacuum conditions.
- Minimal Internal Wear: Gentle handling of shear-sensitive and abrasive products because of low internal velocity.
- Reversible: suction and delivery ends can be interchanged by merely changing the direction of rotation of the prime mover.
- Versatility: handles abrasive, shear sensitive, and viscous materials, solids in suspension, and air-solid-liquid mixture.
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Accessories and Control systems
Various Control Systems are available for applications in the area of dosing technology and for protecting pumps, We offer individual components for control as well as complete control panels to enable our clients a convenient and effective control system.
Products offered :
ROTOMACTM Dry Running protection device (TSE)
Rotomac DRP(TSE) is a very important accessory for Progressive cavity screw pumps, it is a critical device which can help avoid any case of dry running of the pump and damage to the stator.
The device consists of carefully calibrated temperature sensor which detects the sudden increase in temperature caused due to excess friction when dry running occurs in the pump, this sensor is connected to a control panel which cuts of the power to the prime mover at the pre-set temperature thereby safeguarding the pump from any damage.
GAUGES
We offer a variety of gauges generally used with the pumping system for the constant measuring and monitoring. Such as Pressure Gauges ,Vaccum gauges & differential gauges)
These gauges are important for dynamic characteristic systems and should be a part of the whole package
The selection of these gauges vary from process to process and application to application
Safety Relief valve
The Safety Relief valve (SRV) is a type of valve used to control or limit the pressure in a system or vessel which can build up by a process upset, instrument or equipment failure.
Our carefully designed valves are extremely robust in nature and are designed to suit our pump systems
Pressure Switches
Pressure switches are employed along with our pump systems to protect it from excess pressure build-up . A pressure switch is a form of switch that closes an electrical contact when a certain set pressure has been reached. This protects the system from over pressurisation or when the pressure reaches too low for it’s capability.
Proximity Switches
These sensors can be used in the pump installation to protect the pump form dry running, these switches cut off the power to the prime mover when these sensors do not sense media entering the suction chamber , hence protecting the pump from damage.
FLUIDS HANDLED
Gypsum Sludge | Calcium Carbonate Slurry | Bleaching Chemicals | Surfactants |
Detergents | Neoprene-Latex Compound | Paper Machine Additives | Pulp stock |
Caustic | Photographic Emulsions | Flocculants | Fillers Like: Aluminum Sulphate, |
Liquors | Polyester Blend | Offshore Oil Platform Transfer | Bentonite, Resin size and China/Kaolin Clay |
Oil | Retaminol | Lime Slurries | Thickener Underflow |
Chemical Feed and Metering | Polymer Metering | Thickened Digested Sludge | Filter Press and Incinerator Feed |
Clay Slips | Titanium Dioxide | Alum Transfer | Filter Cake |
Paint | Paraffin | Activated Sludge | Dewatering |
Fertilizers | Paints and Inks | Scum and Grease | Sampling |
Insecticides | Cleaning Solutions | Chemical Metering | Sludge Transfer |
Adhesives | Deicing Fluids | Ferric Chloride | Polymer Injection |
Agricultural Spray Wash | Explosives | Coal Water | Coal Oil Slurries |
Antifreeze Lubricants | Hazardous Wastes | Wastewater | High Pressure Wash |
Latex | Plastic | Clay and Mineral Slurries | Recovery |
Auger Feed Screw Applications | Gels | Treater Battery Applications | Polymer Flooding |
Acetone | Calcium carbonate | Multiphase Fluid Transfer | Skimmed Oil |
Dispersion | Ferric chloride | Latex | Fine chemical make down systems |
Colorants | Urea | Chemical Metering | Medium Consistency Pulp |
Isopropanol Alcohol | Rubber | Mill Wastewater | Clay Slurries |
Magnesium Hydroxide | Lecithin | Coatings | Defoamers |
Phenolic Resins | Methanol | Coating Color | Titanium Dioxide |
Phosphate | Sodium chloride | Starch Slurry | Calcium Carbonate |
Spent Filter Media/Resin | Organic compound | Cooked Starch | Resin |
Corrosive Chemical Feed | Flare Knockout Drum | High Pressure Shower | Calcium Stearate |
Sludge | Lube Oil | Coating Kitchen Chemicals | Coating Machine Pumps |
Oil/Water Separation | Crude Oil and Water Transfer | De-inking Chemicals | Proportioning systems |
Drilling Mud Transfer |
Industries
Agriculture | Malt and Cocoa | Brewery and distillers | Mining |
Ceramics and refractory | Oil exploration | Cattle feed | Paint and Varnish |
Chemical and process | Palm oil | Construction | Paper pulp and cellulose |
Cosmetics and toiletries | Petrochemical and Refinery | Edible oil | Printing Ink |
Effluent treatment | Rubber | Electronics | Sewage treatment |
Explosives | Soap and detergent | Fertilizer | Starch |
Fisheries | Steel | Man-made fibres | Sugar |
Marine | Textiles | Waste water treatment etc. |